The Destination and Location of the Factory

Oct 13, 2025 by thesweetdesigns.com 125 views

Introduction

The production of glucose syrup from cassava is a significant industry in many countries, including Indonesia. The process of making glucose syrup from cassava involves several stages, including hydrolysis, neutralization, and separation of coloring. In this article, we will discuss the design of a factory that produces glucose syrup from cassava through hydrolysis, with a production capacity of 5,000 tons per year. The design of this factory is a crucial step in the establishment of a glucose syrup plant in Indonesia, which aims to reduce the country's dependence on imported glucose syrup and optimize the use of abundant cassava resources.

The Destination and Location of the Factory

The purpose of the pre-design factory for making glucose syrup is to serve as a reference in the establishment of a glucose syrup plant in Indonesia. By establishing this factory, it is expected that Indonesia's dependence on the import of glucose syrup from other countries can be reduced. In addition, the use of abundant cassava in Indonesia can be optimized. The factory is planned to be located in Cihaurkuning, Malangbong District, Garut Regency, West Java Province, with the required land area of 11,568 m². This location was chosen due to its proximity to the raw material source, cassava, and its accessibility to transportation networks.

Factory Design and Process

The factory making glucose syrup from cassava is designed to have a production capacity of 5,000 tons per year and will operate for 300 days a year. The main process in the design of this factory consists of three stages, namely the hydrolysis stage, the neutralization stage, and the stage of separating coloring. The hydrolysis reaction takes place in a hydrolysis reactor with a temperature of 135 °C and the time to stay for 10 minutes. Meanwhile, the neutralization reaction was carried out in a neutralization reactor at 32 °C with a stay of 55 minutes. To meet the production capacity, it takes 7,543,753 tons of raw cassava raw materials per year.

Hydrolysis Stage

The hydrolysis stage is the first stage in the production of glucose syrup from cassava. In this stage, the cassava raw materials are mixed with a catalyst, such as sulfuric acid or hydrochloric acid, to break down the starch molecules into glucose molecules. The hydrolysis reaction takes place in a hydrolysis reactor with a temperature of 135 °C and the time to stay for 10 minutes. The resulting glucose solution is then filtered and purified to remove any impurities.

Neutralization Stage

The neutralization stage is the second stage in the production of glucose syrup from cassava. In this stage, the glucose solution from the hydrolysis stage is mixed with a base, such as sodium hydroxide, to neutralize the acidity of the solution. The neutralization reaction takes place in a neutralization reactor at 32 °C with a stay of 55 minutes. The resulting glucose syrup is then filtered and purified to remove any impurities.

Separation of Coloring

The separation of coloring is the third stage in the production of glucose syrup from cassava. In this stage, the glucose syrup from the neutralization stage is filtered and purified to remove any impurities, including coloring agents. The resulting glucose syrup is then packaged and ready for distribution.

Factory Economic Analysis

Through pre-design economic analysis, the following data are obtained:

Total Initial Investment: Rp. 702,386,583,992.16
Total production costs: Rp. 519,935,968,998.31
Sales Results: Rp. 584,347,869,424.05
Net profit: Rp. 44,917,888,646.53
Profit Margin (PM): 28%
Break point (BEP): 23.6%
Investment Return (ROI): 19.4%
Time of repayment (pot): 5.2 years
Return on the network (RON): 32.26%
Internal Returning Rate (IRR): 24.01%

From the results of this economic analysis, it can be concluded that the factory making glucose syrup from cassava is worthy of being established.

Conclusion

The construction of the glucose syrup manufacturing plant from cassava offers great potential for local industries in Indonesia. By utilizing the available raw materials, this factory can not only meet the needs of domestic markets, but also contribute to the local economy by creating jobs and reducing dependence on imports. In addition, the results of positive economic analysis show that investment in this project has the potential to provide significant benefits in the long run. The right approach in managing factory and product marketing will also be the key to the success of this business.

Recommendations

Based on the results of this study, the following recommendations are made:

The factory making glucose syrup from cassava should be established in Cihaurkuning, Malangbong District, Garut Regency, West Java Province.
The factory should have a production capacity of 5,000 tons per year and operate for 300 days a year.
The main process in the design of this factory consists of three stages, namely the hydrolysis stage, the neutralization stage, and the stage of separating coloring.
The hydrolysis reaction should take place in a hydrolysis reactor with a temperature of 135 °C and the time to stay for 10 minutes.
The neutralization reaction should take place in a neutralization reactor at 32 °C with a stay of 55 minutes.
The resulting glucose syrup should be filtered and purified to remove any impurities.
The factory should have a total initial investment of Rp. 702,386,583,992.16 and a total production cost of Rp. 519,935,968,998.31.
The factory should have a net profit of Rp. 44,917,888,646.53 and a profit margin of 28%.
The factory should have a break point of 23.6% and an investment return of 19.4%.
The factory should have a time of repayment of 5.2 years and a return on the network of 32.26%.
The factory should have an internal returning rate of 24.01%.

By following these recommendations, the factory making glucose syrup from cassava can be established successfully and contribute to the local economy by creating jobs and reducing dependence on imports.

Introduction

In our previous article, we discussed the design of a factory that produces glucose syrup from cassava through hydrolysis, with a production capacity of 5,000 tons per year. The design of this factory is a crucial step in the establishment of a glucose syrup plant in Indonesia, which aims to reduce the country's dependence on imported glucose syrup and optimize the use of abundant cassava resources. In this article, we will answer some of the frequently asked questions (FAQs) related to the design of this factory.

Q: What is the purpose of the pre-design factory for making glucose syrup?

A: The purpose of the pre-design factory for making glucose syrup is to serve as a reference in the establishment of a glucose syrup plant in Indonesia. By establishing this factory, it is expected that Indonesia's dependence on the import of glucose syrup from other countries can be reduced. In addition, the use of abundant cassava in Indonesia can be optimized.

Q: What is the location of the factory?

A: The factory is planned to be located in Cihaurkuning, Malangbong District, Garut Regency, West Java Province, with the required land area of 11,568 m². This location was chosen due to its proximity to the raw material source, cassava, and its accessibility to transportation networks.

Q: What is the production capacity of the factory?

A: The factory has a production capacity of 5,000 tons per year and will operate for 300 days a year.

Q: What are the three stages in the production of glucose syrup from cassava?

A: The three stages in the production of glucose syrup from cassava are:

Hydrolysis stage: The cassava raw materials are mixed with a catalyst, such as sulfuric acid or hydrochloric acid, to break down the starch molecules into glucose molecules.
Neutralization stage: The glucose solution from the hydrolysis stage is mixed with a base, such as sodium hydroxide, to neutralize the acidity of the solution.
Separation of coloring: The glucose syrup from the neutralization stage is filtered and purified to remove any impurities, including coloring agents.

Q: What is the temperature and time required for the hydrolysis reaction?

A: The hydrolysis reaction takes place in a hydrolysis reactor with a temperature of 135 °C and the time to stay for 10 minutes.

Q: What is the temperature and time required for the neutralization reaction?

A: The neutralization reaction takes place in a neutralization reactor at 32 °C with a stay of 55 minutes.

Q: What are the economic benefits of establishing this factory?

A: The establishment of this factory is expected to provide significant economic benefits, including:

Reduced dependence on imported glucose syrup: By establishing this factory, Indonesia's dependence on imported glucose syrup can be reduced.
Optimized use of abundant cassava resources: The use of abundant cassava in Indonesia can be optimized.
Creation of jobs: The factory is expected to create jobs for local residents.
Contribution to the local economy: The factory is expected to contribute to the local economy by generating revenue and creating economic opportunities.

Q: What are the potential risks and challenges associated with establishing this factory?

A: The potential risks and challenges associated with establishing this factory include:

High initial investment: The establishment of this factory requires a significant initial investment.
Technical challenges: The production of glucose syrup from cassava requires specialized equipment and technical expertise.
Market competition: The market for glucose syrup is highly competitive, and the factory may face competition from established players.
Environmental concerns: The production of glucose syrup from cassava may have environmental impacts, such as water pollution and land degradation.

Conclusion

The design of a factory that produces glucose syrup from cassava through hydrolysis is a complex process that requires careful consideration of various factors, including the production process, equipment requirements, and economic benefits. By answering some of the frequently asked questions related to the design of this factory, we hope to provide a better understanding of the potential benefits and challenges associated with establishing this factory.