Reduced dependence on imported products

Oct 13, 2025 by thesweetdesigns.com 57 views

PRA Design of Polybisfenol-A Carbonate Factory from Bisfenol-A and Fosgen with Pyridine Catalysts with a production capacity of 16,000 tons/year

The Growing Demand for Polycarbonate in Indonesia

The polymer industry in Indonesia has been experiencing significant developments in recent years, particularly in the production of polybisfenol-A carbonate, also known as polycarbonate. Despite this growth, the domestic demand for polycarbonate remains heavily reliant on imported products. Currently, there is only one factory in Indonesia, PT Sugison Senada, which has a production capacity of 13,000 tons per year. This has led to Indonesia importing various polycarbonate-derived products from countries such as China and Japan at a relatively high price.

The Need for a New Polycarbonate Factory

Given Indonesia's existing capacity to produce raw materials for polycarbonate, there is a strong incentive to establish a new factory that can meet the country's needs for this essential material. In this context, a pre-design for a polycarbonate manufacturing factory with a production capacity of 16,000 tons per year is proposed. This factory will be located in the Medan Industrial Estate, Medan Labuhan, North Sumatra, on a site spanning 9,880 m². The factory will operate as a Limited Liability Company (PT) and will be led by a director with an organizational structure based on a line and staff system. A total of 120 workers will be required to run the factory's operations.

Factory Economic Analysis

A thorough economic analysis has been conducted on the proposed polycarbonate manufacturing factory, and the results are presented below:

Total investment capital: Rp. 523,946,075,235
Total production costs: Rp. 1,441,409,068,194
Sales proceeds: Rp. 1,586,263,553,114
Net profit: Rp. 100,908,648,747
Profit Margin (PM): 9,0861%
Break Even Point (BEP): 46.09%
Return on Investment (ROI): 19.25%
Pay Out Time (Pot): 5,1922 years
Return on Network (RON): 32.09%
Internal Rate of Return (IRR): 23.94%

The results of the economic analysis indicate that the proposed factory is highly feasible to establish. The profit margin of 9,0861% and ROI of 19.25% demonstrate the potential for attractive profits for investors. Additionally, the pay out time of 5.19 years is relatively fast for an industrial project of this scale.

Conclusion

The pre-design of the polycarbonate manufacturing factory is expected to not only meet domestic needs but also reduce dependence on more expensive imported products. Investment in this factory has the potential to have a positive impact on the local economy by creating employment and contributing to the development of the polymer industry in Indonesia. Therefore, establishing this polycarbonate factory is a strategic step towards achieving independence in polymer production in the country.

Benefits of the Proposed Factory

The proposed polycarbonate factory will have several benefits, including:

Reduced dependence on imported products: By establishing a domestic factory, Indonesia can reduce its reliance on imported polycarbonate products, which are often more expensive.
Increased employment opportunities: The factory will create employment opportunities for 120 workers, contributing to the local economy.
Contribution to the development of the polymer industry: The factory will contribute to the development of the polymer industry in Indonesia, which is a growing sector.
Improved economic efficiency: The factory will improve economic efficiency by reducing transportation costs and increasing the availability of polycarbonate products in the domestic market.

Challenges and Opportunities

While the proposed factory presents several benefits, there are also challenges and opportunities that need to be considered:

Competition from existing factories: The proposed factory will face competition from existing factories in Indonesia, which may have established relationships with suppliers and customers.
Regulatory requirements: The factory will need to comply with regulatory requirements, including environmental and safety regulations.
Market demand: The factory will need to ensure that there is a strong market demand for polycarbonate products in Indonesia.

Conclusion

In conclusion, the pre-design of the polycarbonate manufacturing factory with a production capacity of 16,000 tons per year is a strategic step towards achieving independence in polymer production in Indonesia. The factory is expected to meet domestic needs, reduce dependence on imported products, and contribute to the development of the polymer industry in Indonesia. While there are challenges and opportunities that need to be considered, the proposed factory presents several benefits, including reduced dependence on imported products, increased employment opportunities, and improved economic efficiency.
Frequently Asked Questions (FAQs) about the PRA Design of Polybisfenol-A Carbonate Factory

Q: What is the purpose of the proposed polycarbonate factory?

A: The purpose of the proposed polycarbonate factory is to meet the domestic demand for polycarbonate products in Indonesia, reduce dependence on imported products, and contribute to the development of the polymer industry in Indonesia.

Q: What is the production capacity of the proposed factory?

A: The proposed factory has a production capacity of 16,000 tons per year.

Q: Where will the factory be located?

A: The factory will be located in the Medan Industrial Estate, Medan Labuhan, North Sumatra, on a site spanning 9,880 m².

Q: What is the organizational structure of the factory?

A: The factory will operate as a Limited Liability Company (PT) and will be led by a director with an organizational structure based on a line and staff system.

Q: How many workers will be required to run the factory's operations?

A: A total of 120 workers will be required to run the factory's operations.

Q: What are the key economic indicators for the proposed factory?

A: The key economic indicators for the proposed factory include:

Total investment capital: Rp. 523,946,075,235
Total production costs: Rp. 1,441,409,068,194
Sales proceeds: Rp. 1,586,263,553,114
Net profit: Rp. 100,908,648,747
Profit Margin (PM): 9,0861%
Break Even Point (BEP): 46.09%
Return on Investment (ROI): 19.25%
Pay Out Time (Pot): 5,1922 years
Return on Network (RON): 32.09%
Internal Rate of Return (IRR): 23.94%

Q: What are the benefits of the proposed factory?

A: The benefits of the proposed factory include:

Reduced dependence on imported products
Increased employment opportunities
Contribution to the development of the polymer industry
Improved economic efficiency

Q: What are the challenges and opportunities associated with the proposed factory?

A: The challenges and opportunities associated with the proposed factory include:

Competition from existing factories
Regulatory requirements
Market demand

Q: What is the expected impact of the proposed factory on the local economy?

A: The proposed factory is expected to have a positive impact on the local economy by creating employment opportunities and contributing to the development of the polymer industry in Indonesia.

Q: What is the expected timeline for the establishment of the proposed factory?

A: The expected timeline for the establishment of the proposed factory is not specified in the pre-design report.

Q: What is the expected cost of the proposed factory?

A: The expected cost of the proposed factory is Rp. 523,946,075,235.

Q: What is the expected return on investment (ROI) for the proposed factory?

A: The expected ROI for the proposed factory is 19.25%.

Q: What is the expected pay out time (Pot) for the proposed factory?

A: The expected pay out time (Pot) for the proposed factory is 5.19 years.

Q: What is the expected internal rate of return (IRR) for the proposed factory?

A: The expected IRR for the proposed factory is 23.94%.

Q: What is the expected return on network (RON) for the proposed factory?

A: The expected RON for the proposed factory is 32.09%.

Q: What is the expected profit margin (PM) for the proposed factory?

A: The expected profit margin (PM) for the proposed factory is 9,0861%.